Microorganisms、too embarrassed to ask others about!(Part 12)

2024/01/12 Others

Microbiological Control

5.1 What Microorganisms Like/Dislike
In principle, every kind of microorganisms from bacteria, fungi to viruses are the subjects for microbiological control in the manufacturing process of drug products and medical devices. The reasons why bacteria and fungi are the major subject in general microbiological control are as follows:

- In many cases bacteria and fungi are the most common causes of contamination in manufacturing drug and medical devices.

- Bacteria and fungi grow quickly in the environment favorable to them.

- It is relatively easy to detect bacteria and fungi through tests/inspections when appropriate equipment is available.

- When bacteria and fungi are controlled appropriately, (in many cases) that approach should be effective to the other kinds of microorganisms.

However, there are some exceptions. For instance, for blood products, viruses must be controlled due to the risk of contamination. Also, prions must be controlled for such products as we have had some Creutzfeldt-Jakob disease cases caused by dried human endocranium in the past.

The basic principle in microbiological control is to eliminate conditions favorable to microorganisms to the realistic extent and to introduce conditions unfavorable to them. These conditions would be as follows when we control general bacteria and fungi in quality control and manufacturing control for drug products and medical devices as I mentioned earlier:

Table 4. Conditions Favorable/Unfavorable to Microorganisms

'What I laid out in the table above are just general conditions but still they should be helpful when you plan a microbiological control for drug products, medical devices, or food products. A more concrete example of microbiological control based on Table 4 is as follows:

Table 5. Keys to Microbiological Control

Microbiological control should be done for everything such as manufacturing areas, raw/labeling and packaging materials, manufacturing site (space, the surface of the facilities, walls, floors), and operators. Needless to say, the control method will differ depending on the place, material, and human. We need to employ the method suitable to each requirement and situation based on our understanding of these characteristics.

Key points for control and examples are shown below:

 

 

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About Author

Tatsuo Furuya

Career

Senior Consultant, GMP Platform, CM Plus Corporation
After working in sterilization management, microbiology, and quality assurance at Johnson & Johnson, Creative Medic, and Boston Scientific, he joined CM Plus, Inc. in 2013.
While working for the medical device manufacturer avobe, he participated in the Health and Welfare Science Research Group and various sterilization-related committees as a specialist in ethylene oxide sterilization.

The profile is the information as of the time of writing.

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